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An engineer has been studying a lean process line to determine if the company sh

ID: 1148930 • Letter: A

Question

An engineer has been studying a lean process line to determine if the company should switch from one machine (Machine A) to another (Machine B). Assume an interest rate of 10%. Use annual cash flow analysis to determine which machine should be chosen.

Machine A

Machine B

First Cost

$ 20,000

$ 30,000

Maintenance and Operating Costs

$ 2,000

$ 500

Annual Benefit

$ 10,000

$ 15,000

Salvage Value

$ 5,000

$ 7,500

Useful Life (years)

7

11

Machine A

Machine B

First Cost

$ 20,000

$ 30,000

Maintenance and Operating Costs

$ 2,000

$ 500

Annual Benefit

$ 10,000

$ 15,000

Salvage Value

$ 5,000

$ 7,500

Useful Life (years)

7

11

Explanation / Answer

Net annual benefit, NAB = Annual benefit - Annual Maintenance cost

NAB, Machine A ($) = 10,000 - 2,000 = 8,000

NAB, Machine B = 15,000 - 500 = 14,500

Annual worth (AW) of both machines is computed as follows.

AW, Machine A ($) = - 20,000 x A/P(10%, 7) + 8,000 + 5,000 x P/F(10%, 7) x A/P(710%, 7)

= - 20,000 x 0.2054** + 8,000 + 5,000 x 0.5132** x 0.2054** = - 4,108 + 8,000 + 527

= 4,419

AW, Machine B ($) = - 30,000 x A/P(10%, 11) + 14,500 + 7,500 x P/F(10%, 11) x A/P(710%, 11)

= - 30,000 x 0.154** + 14,500 + 7,500 x 0.3505** x 0.154** = - 4,620 + 14,500 + 405

= 10,285

Since machine B has higher AW of net benefit, the company should switch from machine A to machine B.

**From A/P and P/F Factor tables