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COST ACCOUNTING QUESTION Activity-based costing, manufacturing. Fancy Doors, Inc

ID: 2423377 • Letter: C

Question

COST ACCOUNTING QUESTION

Activity-based costing, manufacturing. Fancy Doors, Inc., produces two types of doors, interior and exterior. The company's simple costing system has two direct cost categories (materials and labor) and one indirect cost pool. The simple costing system allocates indirect costs on the basis of machine-hours. Recently, the owners of Fancy Doors have been concerned about a decline in the market share for their interior doors, usually their biggest seller. Information related to Fancy Doors production for the most recent year follows: The owners have heard of other companies in the industry that are now using an activity-based costing system and are curious how an ABC system would affect their product costing decisions. After analyzing the indirect cost pool for Fancy Doors, the owners identify six activities as generating indirect costs: production scheduling, material handling, machine setup, assembly, inspection, and marketing. Fancy Doors collected the following data related to the indirect cost activities: Marketing costs were determined to be 3% of the sales revenue for each type of door. Calculate the cost of an interior door and an exterior door under the existing simple costing system. Calculate the cost of an interior door and an exterior door under an activity-based costing system. Compare the costs of the doors in requirements 1 and 2. Why do the simple and activity-based costing systems differ in the cost of an interior and exterior door? How might Fancy Door, Inc., use the new cost information from its activity-based costing system to address the declining market share for interior doors?

Explanation / Answer

Part - 1 :

Cost of Interior Door and Exterior Door under the existing simple costing method :

Interior Exterior

Direct material cost 192000 (60*3200) 162000 (90*1800)

Labour Cost 153600 (32*1.5*3200) 129600 (32*2.25*1800)

Indirect Cost ( Refer Note 1 below)    256300 (5500*46.6) 209700 (4500*46.6)

_____________________ ____________________

Total Cost 601900 501300

_____________________ ____________________

Note 1 :

Calculation of Indirect Cost per MHR :

Total Indirect Cost = $ (190000+90000+50000+120000+16000)

= $ 466000

Total MHR of Interior and Exterior = ( 5500 +4500 ) MHR

= 10000 MHR

Therefore , Indirect Cost / MHR = 466000 / 10000

= $ 46.6 / MHR

Part - 2 :

Cost of Interior Door and Exterior Door under the an Activity Based Costing :

  Interior   Exterior

Direct material cost 192000 (60*3200) 162000 (90*1800)

Labour Cost 153600 (32*1.5*3200) 129600 (32*2.25*1800)

Indirect Cost ( Refer Note 1 below )

Production Scheduling 60800 (1520*40 ) 129200 (1520*85)

Material Handling 27000 (375*72) 63000 (375*168)

Machine Setup 11250 (250 * 45 ) 38750 ( 200*155)

Assembly 66000 ( 12 * 5500) 54000 ( 12 * 4500)

Inspection 10000 ( 40 * 250) 6000 (40*150)

  

_____________________ ____________________

Total Cost 520650 582550

_____________________ ____________________

Note 1 :

Calculation of Indirect Cost as per ABC System :

Total Production Run = 40+85 = 125

Total Material Moves = 72+168 = 240

Total Machine Setups = 45+155 = 200

Total Machine Hours = 5500+4500= 10000

Total Number of Inspections = 250+150 = 400

Calculation of Rate of active per activity cost driver :

Production Scheduling = 190000 / 125 = $ 1520 / Production Run

Material Handling = 90000 / 240 = $ 375 / Material Moves

Machine Setup = 50000 / 200 = $250 / Machine Setup

Assembly = 120000 / 10000 = $ 12 / Machine Hours

Inspection = 16000 / 400 = $ 40 / Inspection

Part - 3 :

Comparison between cost of Doors in Requirement 1 and 2 :

   Interior   Exterior

Requirement 1 601900 501300

Requirement 2 520650 582550

Interior cost decreased in Requirement 2 whereas Exterior cost increased in Requirement 2 where ABC method was used , in comparison to Requirement 1 in which simple costing was used.

This is because the cost is included activity wise and arise with the direct use of the activity with respect to the product.

Part - 4 :

The new information after the application of ABC System might be used to control the declining market share of Interior Doors after effecting the reduction in total Cost that arise after change in costing system.