Tombro Industries is in the process of automating one of its plants and developi
ID: 2581269 • Letter: T
Question
Tombro Industries is in the process of automating one of its plants and developing a flexible manufacturing system. The company is finding it necessary to make many changes in operating procedures. Progress has been slow, particularly in trying to develop new performance measures for the factory In an effort to evaluate performance and determine where improvements can be made, management has gathered the following data relating to activities over the last four months Month Quality control measures Number of defects Number of warranty claims Number of customer complaints 190 50 140 150 30 110 110 130 5 days 100 110 Material control measures 11 days 9 days 2 days Purchase order lead time Scrap as a percent of total cost 3.2% 79% 2.3 2.8% 2.9% 2.6% Machine performance measures Machine downtime as a percentage of availability Use as a percentage of availability Setup time (hours) 78% 75% 2.3 79% 69% 2.3 79% 12% 2.3 Delivery performance measures Throughput time Manufacturing cycle efficiency (MCE) Delivery cycle time Percentage of on-time deliveries 82% 89% 93% 96% The president has read in industry journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures Average per Month (in da Wait time per order before start of production Inspection time per unit Process time per unit Queue time per unit Move time per unit 4 9.0 0.6 0.6 14.5 0.5 0.6 15.7 11.8 0.6 0.6 5.5 1.5 Required 1-a. Compute the throughput time for each month. (Round your answers to 1 decimal place.) Throughput Time Month 1 Month 2 Month 3 Month 4Explanation / Answer
1-a. Throughput time=Process time+inspection time+move time+queue time Month 1 2 3 4 Process time 0.6 0.6 0.6 0.6 Inspection time 0.2 0.5 0.6 0.6 Move time 1.5 1.4 1.4 1.5 Queue time 5.5 5.6 5.5 5.6 Throughput time 8.8 10.1 11.1 12.3 1-b. Manufacturing cycle efficiency=Process time/Throughput time Month 1 2 3 4 Process time 0.6 0.6 0.6 0.6 Throughput time 8.8 10.1 11.1 12.3 Manufacturing cycle efficiency 6.82% 5.94% 5.41% 4.88% 1-c. Delivery cycle time=Wait time+Throughput time Month 1 2 3 4 Wait time 15.7 14.5 11.8 9 Throughput time 8.8 10.1 11.1 12.3 Delivery cycle time 24.5 24.6 22.9 21.3 3-a. Throughput time=Process time+inspection time+move time+queue time Month 5 Process time 0.6 Inspection time 0.6 Move time 1.5 Queue time 0 Throughput time 2.7 Manufacturing cycle efficiency=Process time/Throughput time Month 5 Process time 0.6 Throughput time 2.7 Manufacturing cycle efficiency 22.22% 3-b. Throughput time=Process time+inspection time+move time+queue time Month 5 Process time 0.6 Inspection time 0 Move time 1.5 Queue time 0 Throughput time 2.1 Manufacturing cycle efficiency=Process time/Throughput time Month 5 Process time 0.6 Throughput time 2.1 Manufacturing cycle efficiency 28.57%