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Six Sigma - An engineer is interested in the effects of cutting speed ( A ), too

ID: 3219180 • Letter: S

Question

Six Sigma - An engineer is interested in the effects of cutting speed (A), tool geometry (B), and cutting angle (C) on the life (in hours) of a machine tool. Two levels of each factor are chosen, and three replicates of a 23 factorial design are run. The results follow:

Treatment

Replicate

A

B

C

Combination

I

II

III

-

-

-

(1)

22

31

25

+

-

-

a

32

43

29

-

+

-

b

35

34

50

+

+

-

ab

55

47

46

-

-

+

c

44

45

38

+

-

+

ac

40

37

36

-

+

+

bc

60

50

54

+

+

+

abc

39

41

47

(a)     Estimate the factor effects. Which effects appear to be large?

Treatment

Replicate

A

B

C

Combination

I

II

III

-

-

-

(1)

22

31

25

+

-

-

a

32

43

29

-

+

-

b

35

34

50

+

+

-

ab

55

47

46

-

-

+

c

44

45

38

+

-

+

ac

40

37

36

-

+

+

bc

60

50

54

+

+

+

abc

39

41

47

Explanation / Answer

We use the R software to obtain the factor with largest effect.

> tt <- read.csv("clipboard",sep=" ",stringsAsFactors=TRUE)
> head(tt)
Cutting Geometry Angle Life
1      No       No    No   22
2      No       No    No   31
3      No       No    No   25
4     Yes       No    No   32
5     Yes       No    No   43
6     Yes       No    No   29
> sapply(tt,class)
Cutting Geometry     Angle      Life
"factor" "factor" "factor" "integer"
> summary(aov(Life~Cutting*Geometry*Angle,tt))
                       Df Sum Sq Mean Sq F value   Pr(>F)   
Cutting                 1    0.7     0.7   0.022 0.883680   
Geometry                1 770.7   770.7 25.547 0.000117 ***
Angle                   1 280.2   280.2   9.287 0.007679 **
Cutting:Geometry        1   16.7    16.7   0.552 0.468078   
Cutting:Angle           1 468.2   468.2 15.519 0.001172 **
Geometry:Angle          1   48.2    48.2   1.597 0.224475   
Cutting:Geometry:Angle 1   28.2    28.2   0.934 0.348282   
Residuals              16 482.7    30.2                    
---
Signif. codes: 0 ‘***’ 0.001 ‘**’ 0.01 ‘*’ 0.05 ‘.’ 0.1 ‘ ’ 1

We can thus wee that the Geometry is having the highest influence/effect.