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CHEMICAL REACTION ENGINEERING// The catalyst is available as 0.2 cm radius spher

ID: 473434 • Letter: C

Question

CHEMICAL REACTION ENGINEERING// The catalyst is available as 0.2 cm radius spherical pellets that have density of 2 g/cm3
catalyzes the reaction A -> B at 250 C.

a) You fill a 5 L PFR with catalyst pellets, which pack in the tube with a void fraction of 25%.
If you flow 0.1 mol/s of pure A at 2 atm through the reactor, what conversion of A do you
expect to get? (k’=0.8 cm3/ g-cat.s)
b) You find that the actual conversion is only 75% of what you expected, and you conclude
that internal diffusion is limiting the reaction. What is the effectiveness factor, , of the
catalyst particles under these conditions?
c) What would you suggest to make the reaction the surface reaction-limited rather than
diffusion-limited?

Explanation / Answer

Mass of catalyst = volume x density = (1-0.25) x 5 L x 2 g/cm3 = 7500 g

From units of k this is second order reaction,

Q = nRT/P = 0.2 mol/s x 0.082 x 523.15 K / 2 atm == 4.289 L/s

CA0 = 0.2 mol/s / 4.289 L/s == 0.0466 mol/L

For PFR;

(1/CA - 1/0.0466) = 0.8 cm3/ g-cat.s x (  7500 g / 4289 cm3/s )

1/CA =22.86

CA = 0.0437 M

Conversion = 6%

Effextiveness factor = rate with diffuion / rate without diffuion = 0.75 x rate / rate == 0.75

Thiele modulus = sqrt ( k/d) x L

Increase or higher the value of k will make  reaction the surface reaction-limited rather than
diffusion-limited?