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Please find below filled up MRP table as required : Order qty”Lot-for-Lot, Lead

ID: 374183 • Letter: P

Question

Please find below filled up MRP table as required :

Order qty”Lot-for-Lot, Lead time : 1 week

1

2

3

4

5

6

7

8

9

10

11

12

Gross requirement

30

30

40

60

20

20

80

60

On hand at beginning of period : 40

40

10

10

0

0

0

0

0

0

0

0

0

On hand at end of period

10

10

0

0

0

0

0

0

0

0

0

0

Order receipt

0

0

20

0

40

60

20

0

20

80

0

60

Order release

0

20

0

40

60

20

0

20

80

0

60

0

We presume that set up cost is incurred everytime an order is released

There are 7 numbers of Order Releases .

Therefore , total set up cost = $200 x 7 = $1400

Given, Holding cost = $1.50/unit / week

There are 10 + 10 = 20 units which are held up in inventory for week. Therefore total holding cost = $1.5 X 20 = $30

Hence, Total relevant cost = Gross Holding cost + Gross Set up cost = $1400 + $30 = $1430

Order qty”Lot-for-Lot, Lead time : 1 week

1

2

3

4

5

6

7

8

9

10

11

12

Gross requirement

30

30

40

60

20

20

80

60

On hand at beginning of period : 40

40

10

10

0

0

0

0

0

0

0

0

0

On hand at end of period

10

10

0

0

0

0

0

0

0

0

0

0

Order receipt

0

0

20

0

40

60

20

0

20

80

0

60

Order release

0

20

0

40

60

20

0

20

80

0

60

0

Explanation / Answer

Develop a lot-for-lot solution and calculate total relevant costs for the gross requirements in the following table* Period 1 23 4 5 6 7 8 9 10 1 12 eguirements 3030 40 60 20 20 80 60 Holding cost $1.50/unit/week, setup cost $200; lead time 1 week, beginning inventory 40 Develop a lot-for-lot solution (enter your responses as whole numbers). Perio Gross requirements 1 2 3 4 5 6 7 89 10 1 12 60 30 30 40 60 20 20 80 On-hand at beginning of period 140H On-hand at end of period Order receipt Order release